Aluminum is one of the most used metals in today’s society – Aluminium Track Suppliers in Johannesburg it can be found across a number of industries, such as construction and commercial, and in a number of applications, such as beverage cans and appliances. When choosing a manufacturer of aluminium extrusion for supplying the metal that you use in your workplace, however, it is important that you carefully consider which one will be best for your needs.
The manufacturer will begin by removing the aluminium from deep within the earth’s crust (either as bauxite ore or feldspar). Often, the Bayer’s method, Wohler’s method or Hall Heroult method is chosen to remove the metal in its molten form. It is then hardened and moulded into whatever shape the manufacturer desires. When the aluminium is extracted from the earth in its solid form, Standard Aluminium Profiles it will be passed through a number of mechanical processes that are designed to give the metal its desired shape. These processes include: rolling, drawing, forging, spinning, piercing and extrusion.
Regardless of whether aluminium has been found in its molten or solid form, the manufacturer will then pass it through either a hot working or cold working process to prepare it for their customers. When using the hot working process (the most popular of the two), a billet will be heated to a temperature of over 79 degrees Celsius, which will allow the aluminium to be easily distorted and placed into its desired shape.
The reason for the popularity of the hot working process over the cold working one can be fully realized when you compare aluminium extrusion to squeezing toothpaste out of its tube. It is much easier to extrude the metal when it is malleable, meaning that it must have been heated to a certain temperature.
Finally, the aluminium will pass through an extrusion and drawing process that runs almost parallel to each other. This is the final step in the whole extrusion process and is the step that gives the metal its entire shape. Deep drawing, for example, is used give the metal a cup, conical tapered, cylinder and seamless tube shape. For less curved shapes, Aluminium Profile Door the drawing process is skipped.
Once you are satisfied with the processes and methods utilized by a potential manufacturer of aluminium extrusions, you can begin submitting your orders with them. If, after your first delivery, you are still satisfied with the manufacturer based on the promptness of the order being filled and the quality of the aluminium that you receive, you can continue the relationship.
Aluminium Track Suppliers in Johannesburg?
Extrusion is the process to change the structure and shape of different metals. Some of the metals that are commonly extruded include aluminium, copper, lead, magnesium, zinc, titanium etc.
As aluminium is malleable in nature, it is easy to extrude. Specific dies are used for the aluminium extrusion process. These steel dies have opening of the desired shapes. Primarily, this process can be of two types - hot and cold. For hot process, precise heating is very important. It is done above the aluminium's recrystallization temperature. While, cold process is done at room temperature or near room temperature.
To obtain superior quality and improved surface finished aluminium extrusions, accurate temperate and its monitoring is vital. The finishing increases the durability, strength and its appearance. In the process, a billet is heated at the temperature of 400 C to 500 C and is pushed through the die under pressure to create preferred profiles. The shape, structure and specifications vary according to the requirements of the product, customers and its application.
The company's manufacturing aluminium extrusions prefer extrusion process over welding as it gives product with constant cross section. The strength and lightweight (strength-to-weight ratio) of this metal makes it popular among customers. Its several other properties gives it edge over other metals. These are cost-effective, corrosion-resistive, flexible and durable.
The prime source of aluminium is bauxite ore and Feldspar to some extent. Some of the fields where the this metal's extruded shapes are used include transportation, building and construction to name a few.
Aluminum Garage Doors - 10 BenefitsBuild a new house or renovate an existing one but use only Aluminium for windows for your home. Aluminium has several properties that make it the ideal choice material for door and window frames. Just survey new houses being built and you will find that Aluminium is used for windows and doors. Take a look at renovations in old buildings and you will find Aluminium is the most widely used material for window frames. Durability Aluminium does not rust like steel tends to do and it is not susceptible to mildew, rot, fungus or termite attacks like wood. uPVC may not have the same strength that Aluminium has. Aluminium, whether it is plain anodized or powder coated, will last for decades when used for window frames. Aluminium has structural rigidity and it will not deform over time. Windows open and close smoothly for years when they make use of Aluminium for the frames. Elegance Aluminium can be extruded in a variety of profiles with varying widths and thicknesses to suit design needs.There are profiles that can suit double or triple glazing. When one talks of double glazing, using Aluminium windows with internal blinds is gaining in popularity due to inherent advantages. Aluminium can be used in contemporary homes or in traditional houses with profiles suitably chosen to suit the aesthetics of exteriors and interiors. Aluminium is available in a range of anodized finishes and metallic shades ranging from natural white to satin brown and even gold and blue if so desired. Besides, it can be powder coated in a variety of colors. It is also possible to apply foil with a natural woodgrain finish to simulate the look of wood. Matching hardware Aluminium is widely used in windows and doors as the best material for framing and this has given rise to availability of matching hardware in the form of hinges, slides, seals and locks. Hardware blends in with the frame and presents a harmonized appearance. When you order windows with internal blinds, it is easier for the soppier to obtain matching hardware and custom manufacture windows that will fit perfectly and work flawlessly. If you have existing windows with single glazing and wish to make the switch to double glazed window panes with internal blinds, the supplier, in all probability, will use Aluminium as the frame to hold the glass panes in place. Such retrofits blend in with the existing framework without looking out of place. Then there are other considerations such as Aluminium being more environment-friendly and recyclable should you wish to dispose off the windows and put in new ones at some time in the future. Your steel or wood window frames will not fetch the same price. Aluminium is light in weight and does not impose a structural load on the building. It can be used in brick and mortar houses as well as in houses made with timber. Choose aluminium and you will never have cause to regret your decision.